Приглашаем к сотрудничеству

     Machine building holding company Azhurstal thanks you for demonstrating interest in our company and our own production, SFERA equipment, designed for manufacture of frameless arched structures.

станок сфераThe offered technology provides quick manufacture of structural components and their assembly directly on the construction site using panel forming machine. The coiled steel (zinc-coated with polymer coating) of 0.8-1.5 mm in thickness is used as source materials. The arched structures of any dimension are assembled of profiles manufactured on the equipment. The arch radius and width are adjustable. The profile is lifting, so no frame is needed. The equipment working principle is based on continuous spinning (at speed 20 m/min) of arched structural panels of coiled metal which are combined in sections by 5 panels using hand-held electrical rolling machine which is included in the machine.

Then, the arched sections are mounted on the prepared foundation using automatic crane and connected using rolling machine. Such connection is sealed and eliminates using bolts, screws, rivets and sealing materials.

The light weight of the structure eliminates laying of strong foundation that significantly facilitates, accelerates and cheapens the construction.

 

               

Specification of built frameless structures:

arz_3.jpg- Width is from 3 to 27 meters for SFERA;

- Width is from 14 to 36 meters for SFERA-1000;

- Length is unlimited;

- Height of apex is up to 13 meters;

- Design temperature of operation is from +60 C to -60 C;

- Useful life of structures is more than 50 years;

- Structures are earthquake-resistant. 

Scope of use of quickly erectable buildings:

 

7.jpg- Grain depots, vegetable stores and warehouses;

- Industrial warehouses;

- Aircraft parking shelters;

- Workshops, service stations, garages;

- Equipment service and storage stations;

- Working areas of different use;

- Administration buildings;

- During repair of roof without dismantling of the old one (including residential properties);

- During construction of additional usable roof floor, etc. 

Equipment differential characteristics:

 

- Power consumption of Sfera equipment is 7.5 kW while analogues consume from 14 to 20 kW.

- Hydraulics is not used, you can work at -20 C, but we also manufacture equipment for norland where temperature is -25 C.

- Machine dimensions: 7.6*2.2*2 The truck with body of 8 m and capacity of 6 tones is enough for transportation of the equipment package.

- In contrast with analogues, profile cutting is performed with rotatory metal saw; it significantly eases equipment maintenance. The rotary saw replacement takes 2-3 minutes.

8.jpg- Quality: The machine milling rolls are made of alloy steel 40X with heat treatment.

The machine rolls are fully processed on numerically controlled machine tools with maximum machining accuracy.

- The rolling mill operation is controlled by electrical controllers of French company Schneider. The line speed stability of rolling and drum processing for bending of blank sheet allows to manufacture profile sheets without scratching and use painter material.

- The equipment has infrared remote control that simplifies work with the machine.

- Rolling machines (MFO-3) have strengthened design and operate under safe voltage 36 V unlike analogues of other manufacturers which operate under 220 V. Due to it, operation at a height on metal coating with rolling machines is safe and reliable. Owing to reliability and safety, only for the last year, we have sold 38 rolling machines (MFO-3) with transformers to customers previously purchased equipment for frameless construction from other manufacturers. The package cost of transformer + 2 rolling machines is 230,000 RUB which is included in the machine cost.

 

Purpose and completeness of equipment

 

Sfera

Sfera-1000

Rolling mill with cutting semi-automatic circular saw

1

1

Bending machine

1

1

Decoiling machine

1

1

Tables for straight panels acceptance

12

12

Tables for arches acceptance

9

9

Electric cabinet with remote control

1

1

Rolling machine 36 V

2

2

Transformer 380/36 V

1

1

Cross-beam for arch lifting

1

1

PVC tent

1

1

Infrared remote control for machine operation

1

1



Basic specifications:

 

Sfera

Sfera-1000

Rolling speed, m/min

18

18

Blank: Zinc-coated coiled steel

Steel grade (08 ПС) GOST (14918-80)

 

width, mm

600-605

1,000

thickness, mm

0.8...1.5

0.8...1.5

inner diameter of coil, mm

500...600

500...600

coil weight, no more, kg

4,000

8,000

Maximum equipment power consumption, kW

5.5

5.5

Rolling machine drive capacity, kW

0.75

0.75

Rolling machine weight, kg

25

25

Machine dimensions, mm

length

7,600

7,600

width

2,200

2,200

height

2,000

2,000

Minimum radius of bend, m

3

14

Equipment weight, kg

6,000

7,000

Warranty

1 year

1 year

 

Used steel:

 

Steel grade (08 ПС) GOST (14918-80)

CU coating class 140 (180, 200) 

Certification:

      The equipment is certified in accordance with p. 3.3 of the Customs Union Resolution dated 18 October 2011 No. 823 “On adoption of regulation of the Customs Union “On safety of machines and equipment”. From 15 March 2015, the only declaration of compliance “On safety of machines and equipment” is effective Registration number: ТС №RU Д-RU. HO12.B.03212. 

Technical support:

If necessary, the quality control and service maintenance department engineers render assistance on explanation of equipment operation, troubleshooting, maintenance, as well as warranty and post-warranty repair of the supplied equipment.

The engineers are ready to go to any place for commissioning and staff training directly at the first facility of the equipment customer.

Warranty obligations:

      The equipment warranty is 12 months without limitation of volume of production.

  

We offer cooperation under following terms and conditions:

1.• Cost of equipment for frameless construction Sfera is 2,300,000 RUB;

• Negotiation and signing of the agreement;

• Dispatch is within 5 business days.

2.• Cost of equipment for frameless construction Sfera-1000 is 2,800,000 RUB;

• Negotiation and signing of the agreement;

• Dispatch is within 90 business days.

 

Regards,

Sales director Azhurstal, OOO

Pavlov Oleg Valeryevich

Tel: +7-922-013-0172

e-mail: pavlov@hudkovka.com

www.azhurstal.r



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